Priniting process
Printing and dyeing process
Exhaust and padding process
The Advantages of jinji Brand Reac-tive Dyestuffs
---Large technological tolerance, little dependence on dyeing technological conditions and good
stability of dyeing;
---With high strength, purity and solubility, adapting to dyeing in different bath ratios;
---With good migration property, levelness, permeability, dispersion, and ability to cover up the
flaws for fabric;
---Higher build up and deep dyeing;
---Excell compatibility, good reproduction, excellent fastness, being adapted to different dyeing
conditions and equipment so as to reach top quality of dyeing;
---Suitable for dip dyeing, continuous dyeing, cold pad-ding batch and printing.
Application
 
Exhaustand Pad Dyeing

<一>Exhaust dyeing process:dyeing process of moderate-temperature dyes

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(1)Warming method:(applicable for the medium or dark color dyeing of thin textile)
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(2)Migration method:(applicable for the dyeing of textile with light color or bad levelling property)
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(3)Constant temperature method:(applicable for the automatic dyeing
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(4)Changing temperature method:(applicable for the dyeing of textile)
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(5)Feeding recipe:
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Non silk cotton
Silk cotton or viscose fiber
Anhydrous Sodium sufate or Fine Salt g/L
Soda g/L
Anhydrous Sodium sufate or Fine Salt g/L
Soda g/L
≤0.5
5-25
5-10
5-15
5-10
0.5-1.0
20-30
8-15
15-25
8-15
1.0-3.0
30-50
15-20
25-40
15-20
3.0-4.0
50-60
20-25
40-50
20-25
>5.0
≥60
25
≥50
≥25
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(6)Washing treatment
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Washing with cold water----Washing with hot water-----Neutraling-----detergent washing-----Washi ng with hot water-----Washi ng with cold water
            PH:7-8  Detergent
            Aceticacid or  1-3g/L
            Formic acid   95-100℃
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<二>Continuous dyeing
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(一)The pad dyeing process with pad-baking and pad-steaming method
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1、Flow process
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Pad dyeing-----Prebaking-----Drying-----Liguor padding-----Steaming-----Deterout washing-----Soaping-----Water washing------Drying
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2、Conditions:
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Exhaust and pad dyeing liguid:Temperature 20℃ -30℃
Prebaking:lifrared,transversing hot wind,from low to high temperature
Drying:          Hot wind or rotary drum drying
Exhaust and pad dyeing liguid:   轧余率≤100%
steaming temperature:        102℃ -104℃
steaming time:        40-90seconds
Detergent washing:          Wash the cloth surface to neutral
Boiling with soap:         Boiling with soap with the temperature95℃
water washing:          wash off the floating color
Drying:          uniform baking and drying
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3、Components of dyeing liguid:
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Dye xg/L
Anti-migration agent1-2g/L
Penetrant0-0.2g/L
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4、Components of alkali mixture:
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NaOH 38°Be′ 12-15ml/L
Na2CO3  20-40g/L
salt or anhydrous sodium sulfate  150-200g/L
Reserving salt-S 10 g/L
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(二)The pad dyeing process with baking and onephase method:
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(The process is only applicable for light or medium color dyeing, which is not recommended in a genral way.)
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1、How process:
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pad dyeing-----pre-baking-----drying------baking------detergent washing-----soaping------water washing------drying
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2、Conditions:
Exhaust and pad dyeing liquid: Temperature 20-30℃,Pickup≤70%
Prebaking: infraed,transversing hot wind,warming gradually
Drying:  hot wind or rotary drum drying, progressive drying
Baking temperature: 140℃-160℃
Backing time: 60-120 seconds
Detergent washing: Washing the cloth surface to neutral
Soaping:  Boiling with soap above 95℃
Drying:   Uniform Baking and drying
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3、Components of dyeing liquid
Dye:Xg/L
Urea:0-100g/L
Baking soda:10-30g/L
Reserving salt-S: 0-10g/L
Anti-migration agent:1-2g/L
Penetrant:0-0.2g/L
Note:Bake and boil the textile with soap once the exhaust and pad dyeing liquid get dried.
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Remark:
1、 It is required to pretreat the halffinished product well,keep the cloth surface clean and neutral;
2、 It is needed to use soft water or ion exchanging water to prepare the dyeing liquid and alkali liquor;
3、 It is required to choose the anti-migration agent that won't solidify or film;
4、 It is better to prebake gradually,from low to high temperature;
5、 It is required to wash such residues as salt,alkali off the cloth surface before soaping;
6、 It is required to use anionic or nonionic detergent to toil with soap;

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